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Hardware Sheet Metal FactoryExhaust Gas Treatment Solutions

钣金厂喷漆废气处理设备
(physical works cases)
Introduction to the Sheet Metal Works Industry

Sheet metal products are a comprehensive cold working process for thin metal sheets (usually under 6mm), including shearing, punching/cutting/compounding, folding, welding, riveting, splicing, forming (e.g. car body), etc. Its distinguishing feature is the consistent thickness of the same part. The products processed through the sheet metal process are called sheet metal parts. Sheet metal parts referred to by different industries are generally different, and are mostly used in grouping when called.

Pollution Hazards in Sheet Metal Plants

Pollution hazards in sheet metal factories are mainly the generation of volatile organic emissions from welding, laser, and paint spraying processes. This type of exhaust gas usually belongs to the general term of non-methane hydrocarbons, spray painting is the use of paint and solvent mixing and blending operations produce paint mist, the main components are benzene, toluene, xylene, formaldehyde, phenol and other volatile organic compounds, these components have a strong irritating odour of the gas with a volatile, high toxicity characteristics.

Overview of paint spraying treatment programme for sheet metal factory

For the sheet metal factory paint exhaust VOCs treatment technology, now in line with environmental emission requirements, and play a cost-effective treatment technology, is to use combustion method of treatment technology is more economical and energy-saving. It is recommended to use: wet jet washing (multi-pipe) + dry filter + wind reduction and thickening + catalytic combustion combination of governance, governance can meet the emission requirements of standards!

Sheet metal factory paint exhaust treatment process flow


 
钣金厂喷漆废气处理工艺

Wet jet washing (multi-tube) + dry filtration + zeolite rotor adsorption concentration + catalytic combustion process (integrated system) process treatment. Organic waste gas is collected through the pipeline, and enters the pretreatment wet jet tower to remove paint dew, acidity and particles of purification. After purification, the gas is introduced into the dry filter to remove particles and zeolite adsorption of hazardous substances, and the organic waste gas is then sent to the zeolite adsorption bed device, and the VOCs in the waste gas is absorbed by the zeolite and then discharged to the atmosphere in compliance with the standards. When the zeolite adsorption bed is saturated by electric heating at high temperature (100-180 ℃ C) desorption of VOCs substances, desorption of high concentrations of organic waste gas directly into the catalytic combustion co, through the accelerated oxidation of high concentrations of waste gas by precious metals, in ( 250-380 ℃) high temperature purification and oxidation of harmless carbon dioxide (CO2) and water vapour (H20) and discharge to the atmosphere to meet the standards.

Other treatment process technology


Low concentration and small air volume of hardware factory paint exhaust can be used: spray tower, uv photolysis purifier, activated carbon adsorption and other single or multiple combinations of processes for treatment;

High concentration of small air volume hardware factory paint exhaust can be used: pretreatment + zeolite molecular sieve + catalytic combustion, pretreatment + zeolite molecular sieve + RTO thermal storage incinerator, a single catalytic combustion device or a single RTO thermal storage incinerator and so on;

High concentration and large air volume of hardware factory paint waste gas can be used: pretreatment + zeolite rotor concentration + catalytic combustion or pretreatment + zeolite rotor concentration + RTO thermal storage incinerator and so on.

Reason for choice

  • Experienced Manufacturers

    Experienced Manufacturers

    Production plant area of more than 10,000 square feet, more than 100 people construction team.

  • Technical Team

    Technical Team

    A number of engineers and technicians, most of whom have more than 10 years of experience and have worked on numerous projects.

  • Advanced Technology

    Advanced Technology

    Adoption of the latest domestic and international treatment technology, with high treatment efficiency.

  • Holistic Programme

    Holistic Programme

    According to the actual needs of the project, free to customise the corresponding exhaust gas treatment solutions, all regions of the country package to meet the emission standards.

  • Strength Qualification

    Strength Qualification

    Passed the third level of construction enterprise qualification and a number of technical patents...
      

  • Services Quality

    Services Quality

    1000+ project experience, more than 100 industry partners, complete environmental protection qualification.

Contact - Ways

Contact information

Guangdong HFLED Environmental Protection Co., Ltd
Hotline:86159 1875 6640
E-mail:service@hengfenglan.com
Address:No.28, Yuanzhou Industrial Road, Shangjia, Wanjiang Street, Dongguan City, Guangdong Province, China

Craft Recommendations


Hardware Sheet Metal Factory
Hardware Sheet Metal Factory Exhaust Gas Treatment Solutions
钣金厂喷漆废气处理设备
(physical works cases)
Introduction to the Sheet Metal Works Industry

Sheet metal products are a comprehensive cold working process for thin metal sheets (usually under 6mm), including shearing, punching/cutting/compounding, folding, welding, riveting, splicing, forming (e.g. car body), etc. Its distinguishing feature is the consistent thickness of the same part. The products processed through the sheet metal process are called sheet metal parts. Sheet metal parts referred to by different industries are generally different, and are mostly used in grouping when called.

Pollution Hazards in Sheet Metal Plants

Pollution hazards in sheet metal factories are mainly the generation of volatile organic emissions from welding, laser, and paint spraying processes. This type of exhaust gas usually belongs to the general term of non-methane hydrocarbons, spray painting is the use of paint and solvent mixing and blending operations produce paint mist, the main components are benzene, toluene, xylene, formaldehyde, phenol and other volatile organic compounds, these components have a strong irritating odour of the gas with a volatile, high toxicity characteristics.

Overview of paint spraying treatment programme for sheet metal factory

For the sheet metal factory paint exhaust VOCs treatment technology, now in line with environmental emission requirements, and play a cost-effective treatment technology, is to use combustion method of treatment technology is more economical and energy-saving. It is recommended to use: wet jet washing (multi-pipe) + dry filter + wind reduction and thickening + catalytic combustion combination of governance, governance can meet the emission requirements of standards!

Sheet metal factory paint exhaust treatment process flow


 
钣金厂喷漆废气处理工艺

Wet jet washing (multi-tube) + dry filtration + zeolite rotor adsorption concentration + catalytic combustion process (integrated system) process treatment. Organic waste gas is collected through the pipeline, and enters the pretreatment wet jet tower to remove paint dew, acidity and particles of purification. After purification, the gas is introduced into the dry filter to remove particles and zeolite adsorption of hazardous substances, and the organic waste gas is then sent to the zeolite adsorption bed device, and the VOCs in the waste gas is absorbed by the zeolite and then discharged to the atmosphere in compliance with the standards. When the zeolite adsorption bed is saturated by electric heating at high temperature (100-180 ℃ C) desorption of VOCs substances, desorption of high concentrations of organic waste gas directly into the catalytic combustion co, through the accelerated oxidation of high concentrations of waste gas by precious metals, in ( 250-380 ℃) high temperature purification and oxidation of harmless carbon dioxide (CO2) and water vapour (H20) and discharge to the atmosphere to meet the standards.

Other treatment process technology


Low concentration and small air volume of hardware factory paint exhaust can be used: spray tower, uv photolysis purifier, activated carbon adsorption and other single or multiple combinations of processes for treatment;

High concentration of small air volume hardware factory paint exhaust can be used: pretreatment + zeolite molecular sieve + catalytic combustion, pretreatment + zeolite molecular sieve + RTO thermal storage incinerator, a single catalytic combustion device or a single RTO thermal storage incinerator and so on;

High concentration and large air volume of hardware factory paint waste gas can be used: pretreatment + zeolite rotor concentration + catalytic combustion or pretreatment + zeolite rotor concentration + RTO thermal storage incinerator and so on.

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